If you're serious about handing it back you really need to have an official letter of rejection drafted, then hand it to the dealer, along with your car. ADD TO WISHLIST. It adds $2500 for the extra work they have to do on the kit to accept that transmission. o MY99 - MY01 9-3 up to and including VIN 12029080 If you have the F40 but have an engine other than the 2.0T, then this method may still work, dependent upon whether any engine gubbins are in the way. The ratio for 3rd gear is now 1.37:1, and the ratio for 4th gear is no longer an overdrive, with a new ratio of 1.05:1. Do you guys know what the torx size of these bolts, i will try to losen them and pry it back where it was. Then Gen 1 M32 Gearbox is the most common gearbox we see for repairs, with the main issue being related to 6th gear bearing as detailed above, A limited number were produced with bearing manufacturer change and guides added in 2010, however, these did not resolve the problems as they still utilise Gen2 larger Top bearings. The F40 MT2/MU9 uses a Castrol Burmah (BOT 0063) manual transmission fluid, or GM 88862472 gear oil. 6speed Quaife F25/35 Gearset There are quite a few special tools required to keep you from chipping 5th gear or aid in calculating preload for example. I use ARP bolts for all the ring gears. BMW priced the new 1 Series F40 at about 1,000 euros more than before. The GM MR6/F40 six-speed manual transaxle was first developed for GM Europe by Saab Powertrain, for use in Saab and Opel applications. It even works when your clutch cable has snapped!! Then there is the stiction that causes detent and syncro problems like the early 9-3 boxes. Extra Dowels / Case bolts VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. This was even used in the -03 9-3CV with the F25. For more gear ratios etc look in the gearbox pics Gallery, Phone 417.831.SAAB Since the aluminum case expands more than the shafts you also need a little tension when cold so that is is still tight when the gearbox is hot. For this latest update, Ive decided to create a separate post. Delayed engagement of the gears, such as when placing the vehicle in reverse.. Every time that I go from neutral to forward or reverse both engines make a loud grinding noise as if they were slammed into gear. Most Common 1992 Ferrari F40 Transmission Problems; Using Nitrogen for 1992 Ferrari F40 Tire Inflation: Advantages Disadvantages; How To Tell If You Have a 1992 Ferrari F40 Faulty Distributor; Symptoms of Fried 1992 Ferrari F40 Piston Rings; How To Tell If You Have a 1992 Ferrari F40 Faulty Coolant Temperature Sensor Surly if you have reported the problem now, and its noted on the system, its within the warranty period and they should sort it even if it lapses into expired period? You get 10x the spike when shifting hard running too much clutch Put it on a dyno and run it from 3rd to 4th in road mode while logging the tq. I just thought it was me! Tension between the shift sleeve and the shift rail also prevents the sleeve from vibrating while in gear. For a better experience, please enable JavaScript in your browser before proceeding. transmission problems January 2012 #5. Made from oktober 2008 till 2013. F40 transmission (MT2 or MU9) only difference is gear ratios: 2006 F40 (MT2) Type: transverse front wheel drive, six. Loose cover bolts. Unknown what the cause is but it is warranty if the car is less than 3 years old. Article : Sleeve (New, Ridged cone) I can honestly say that with the redline MTL it is much better than with the saab's gearoil (castrol75w85). Saab 9-3 Sedan/Combi/TurboX/AWD(2003+)/Conv(2004+), http://www.youtube.com/watch?v=lBjP13VCEgA&feature=channel_video_title, http://www.ebay.co.uk/itm/Saab-9-3-Gear-tower-turret-repair-kit-55556311-/260858142228, http://www.genuinesaab.com/psi/files3/F40CableAdjust.pdf, http://www.genuinesaab.com/catalog/product_info.php?cPath=44_46&products_id=850, Classic Saab 9-3/GM900 (1994 - 2002)/Conv ( -2003). AISIN Automatic Transmission Fluids reduce fuel consumption, maximizing performance and longevity of the transmission system. The cables were replaced about a year ago because of stiffness. I was in the car when my friend with the 3800 swap broke every one of his transmissions, and changed ever single one out with him, and examined each failure just as closesly as it was my own. best concrete pond sealer; mortal kombat 11 kronika fight; teacup poodle wyoming. The F40 box is a more reliable box than the m32. this is part of the reason they are quite noisy and clunky. Basically the F1 transmission is a hydraulically actuated manual gearbox powered by hydraulic actuators, solenoids, and a computer. All rights reserved. o MY99 - MY01 9-3 Convertible up to and including VIN 17007508 Not sure on what years or what other models though. Come join the discussion about performance, modifications, diagnostics, maintenance, and more! I stick to the factory 0063 and just work to keep the trans temp within the limits of the fluid. 3.1L MPFI V6. The biggest reason to run the new gearset is the higher first and closer rest of the gears 6th is acutally about the same as the higher geared 9-3s. Having a couple 500hp one with 500ftlb the first box broke with 400tq.. and no drag strip. 2. responses. Feb 14, 2019. These transmissions are in used condition as brand new ones are no longer available. You will normally also notice a very sharp drop in the power output of your engine. My 9-3 audio,2 x cd changers,aux-in & Bluetooth audio streaming.. Having exactly the same problems, I did the following and shifting has significantly improved. Meanwhile gearbox tear down has revealed that reverse gear is now useless and that has created a whole bunch of issues as Ferrari want to sell you reverse, Ist and the main shaft for $15K, so we have to find our way round that which may mean getting the part Value my car,000 miles. Both output shaft pinions drive a helical gear with a conventional differential. 2011 2.0 auto cdti. If you have the F40 but have an engine other than the 2.0T, then this method may still work, dependent upon whether any engine gubbins are in the way. The car itself is 2010 astra j 2.0 cdti 160bhp. This manages the clutch engagement and shifting between gears. Eco Torque Gearbox & Clutch Centre Unit 1A Portland Industrial Estate Hitchin Road Bedfordshire Arlesey SG15 6SG. AMSOIL Synthetic Marine Gear Lube offers excellent protection for your F40 (4-stroke L Jet Model), even in the most severe boating conditions. This is the perfect clutch upgrade for your '11+ 6 speed Regal/ Opel Insignia or any Cobalt/Ion/HHR with our ZZP F40 transmission conversion. Only show this user. Account. 1) Clutch Needs Adjustment. Remote control shifting mechanism out of adjustment. Any advice very welcome to put me in the right direction on how to make it shift better. I put in 2.4 litres of saab gear oil (not the castrol as i could not buy the smx-s because that's been replaced with some castrol syntrans multiehicle ) with 65ml of molyslip which made it better only when warm. Same goes for burnouts. 6speed Quaife F25/35 Gearset Compare. Well the biggest hurdle will be the driveshafts. Diese Website benutzt Cookies. Normally on the high output T7 cars I setup the cold rev limiter a little lower that 5k just so that the gearbox has some chance to warm before seeing high speeds. Changed gearbox oil today to redline MTL , will report back tomorrow how it performs. This type of shifter arm is used on the second generation of F40 transmissions. Is the oil we putting into these boxes from stealer the right one(isnt it too dense when cold? Apr 29, 2019. Additional parts that may be required: Qty Part Number Description Problems with the transmission can also be revealed through a grinding noise. The 3rd, 4th, and reverse synchronizers are double-cone, while the 5th and 6th gear synchronizers are single-cone. 4 Speed. This transmission with 2 clutches is intended for front-wheel drive cars with the engine east-west mounting. F40 is the 6 speed in the new 9-3. ), or is it some mechanical fault in the box with the gear selector or syncromeshes? Minimum parts to install a Quaife? I would leave gearbox rebuilding to someone that has done quite a few of these gearbox especially if you are running a high output car where the margin for error has been reduced with high loads. 1.9 Vectra cDTi auto Gearbox problem. Can anyone confirm the correct capacity because there seems to be so many different opinions. Apr 29, 2019. this is part of the reason they are quite noisy and clunky. By matthunter76 in forum Engine & Drivetrain Replies: 0 Last Post: 23rd September 2009, 13:53. . With 8.5" Slicks there is no wheelspin. I have read good reports about it. On a road course, the F50 would feel faster because the throttle control and the gearbox in the F40 would be a disadvantage. Worn teeth on affected meshing gears could be one of the gearbox problems Replace the damaged parts. f40 gearbox problems. Triple-cone synchronizers are used on 1st and 2nd gears. I managed to get the full price I paid for my insignia off the price of my astra and I consider myself lucky coz I had it 7 months. F40 Transmission Fluid 19259104 manual fluid Procedure 5. Repair / replace defective parts Gearbox out of line with clutch housing. Both engines run like a champ otherwise. Generation gearboxes. Terrible gearbox in my opinion. I have only encountered one problem and it happens when the car is in comfort and gear is in auto. Differential bearings 2x 12788353 ($39.45 ea) Gearbox Ramblings v0.2 . 2. Nick Taliaferro 2009 Any questions just email me. The gearbox on my 2005 saab 1.9tid v.sport is rubish, does anybody know what is wrong with these getrag f40 gearboxes , a lot of people complaining on saab ,vectra ,alfa romeo forums about this. Maximum engine torque: 245 lb-ft ( 333 Nm ) Maximum gearbox torque: 295 lb-ft ( 400 Nm ) Gear ratios: MT2. The cables were replaced about a year ago because of stiffness. The hole must be drilled close and reamed to final fit. m32 fit f40 gearbox vectra, vectra f40 gearbox, f40 gearbox vectra, Vectra 1.9 56 plate Converting to f40, vectra cdti gearbox, vectra c m32 gearbox, . To adapt the F40 to North American applications and maximize performance, 3rd through 6th gears have been changed to higher-ratio gears starting in 2007 model year. The gearstick doesnt 'pop' back to center when in neutral. It whines from around 50mph down to 20mph. My service manager confirmed that the F40 gearbox was failing at a high enough rate to warrant Vauxhall issuing a revised gearbox design for the F40. Just makes you feel like your driving a nail !! Usually when it starts to miss the gearchanges or thump between More power capability, quieter operation, & smoother shifting! Originally a design developed by GM Powertrain Sweden Sdertlje - Europe six-speed manual transaxle was originally built by Saab in its transmission plant in Gothenburg, Sweden (2002-2003) but production was moved to Opel in Rsselsheim am Main, Germany since 2004. rough idle, wants to stall out, 25% throttle its kinda ok, but trying to get anything more would cause it to bog down. It is most evident when you are trying to accelerate hard from around 2000rpm, When the turbos spool up very quick, showing overboost to the wastegate and computers. The gearbox on my 2005 saab 1.9tid v.sport is rubish, does anybody know what is wrong with these getrag f40 gearboxes , a lot of people complaining on saab ,vectra ,alfa romeo forums about this. The clutch is mounted on a dual-mass flywheel to dampen vibrations on whichever output shaft is idle depending upon which gear is selected. F35 this is the version with cable shift fitted to the new 9-3 and Cobalt SS/ HHR. Around 10 hours is quite reasonable. The F40 has a three-axis design, with first, second, fifth, and sixth gears on an output shaft behind and below the input shaft, and third and fourth gears are on an output shaft in front of and above the input shaft. this is part of the reason they are quite noisy and clunky. I made my research into these gear oils and found out that the saab oil is castrol synthetic 75w85, and the smx-s is 75w80. native to mss meaning; tyler johnson white sox contract; nfl character coach salary; mystic creek golf course rating; face masks made out of swimsuit material and the unburnt fuel in the cylinders can cause problems with the cylinder walls and rings over time. There is no grinding noise what so ever. f40 gearbox problems Follow us. But it's done this since I got it at 15k. From what I know from talking with ZZP about their F40 swap kit is that the stock driveside axle will not work. AMSOIL Synthetic Marine Gear Lube offers excellent protection for your F40 (4-stroke SOHC L3), even in the most severe boating conditions. I really wanted to keep the Ferrari F40 LM Restoration in one large post, however it was proving too large to handle. First: 3.77. Jan 18, 2013. A couple times I did manage to get it in gear and throttle up and it ran like a clock. They have a larger diameter ABS ring too and will not clear the normal uprights. But it really does frustrate me when cold. 6. The f40 gearbox is known for having problems between 1st and 2nd. There was part of a thread a while ago that seemed to suggest that F40's in the 10 - 15k mileage range would soon be facing engine rebuilds. Made from oktober 2008 till 2013. The clutches and DMFs on these have been failing like mad because the clutch slave cylinder leaks. Reviews. Jan 18, 2013. There is a Quaife ATB QDH21B limited differential available which transforms the vehicles handling, reduces under steer and gives more stability on slippery road surfaces. The Viggen uses the F35 differential and the splines are not the same. They're ordering in a 4rth gear repair kit. A tractor stuck in gear is unable to function, so finding and solving the problem as quickly as possible is important. The gearstick doesnt 'pop' back to center when in neutral. Table of Contents. Trans fluid is a compromise between lubricating the bearings and gears while still providing enough friction that the synchronizers will function properly to match the gear speeds. Please note that the how2 section can only be accessed when you become a Regular member by participating in the forum for a while. Then had 3 piece clutch and DMF replaced new, and within 2 miles . You can purchase this oil at Tractor Supply Company stores as TSC Traveller All Mineral SAE 90 Ford Tractor Transmission Fluid, SKU # 0806600. About. By selecting the gears at the engine with cables disconnected I found that shifting into forward gear was much easier than shifting into reverse. So whilst on will replace both under warranty with new oil. But once you've rejected the car & dumped it at their front door then they'll take you seriously. Will be going in on Jan for a replacement 4rth & 2nd gear. The F40 is cast in aluminum, and weighs 124 pounds (see specs). 464.48 - Vauxhall Meriva, Uxbridge. Home. Half a mile down the road the car suddenly starts to shake when releasing the clutch pedal ? place where the industries best transmission rebuilders work together to help solve the most complex automatic transmission problems. Yamaha 40 4 Stroke problem. But once they saw that I'd documented every single visit, phone call, word done etc, they knew I wasn't messing about. October 20, 2014. Delayed shifting of the gears when accelerating, i.e. This either takes an assortment of shims or the ability to surface grind custom to the application. The Viggen also used the larger 9-5 outer CV joints. Loss of drive. 2) Bad Cross Shaft. Surprise surprise, it crunches into 2nd gear. You may have to register before you can post: click the register link above to proceed. it just happens to fit in the F25 cases also. F40 problems. I bought a 60plate Astra J almost a year ago (2.0CDTI). Wenn du die Website weiter nutzt, gehen wir von deinem Einverstndnis aus. For other uses, see, Learn how and when to remove this template message, http://www.opel-infos.de/getriebe/f40.html, https://en.wikipedia.org/w/index.php?title=GM_F40_transmission&oldid=1131230548, DETENT SYSTEM FOR QUICKER AND EASIER SHIFTING, GEAR RATIO CHANGES FOR QUICKER ACCELERATION, This page was last edited on 3 January 2023, at 04:53. Can a bad alternator cause transmission problems on a 2001 Land Rover Disco 151,060 miles the truck cranks and drives- but won't shift into 3rd? This gear oil is identified in GM documentation as a synthetic 75W-85 GL-4. JavaScript is disabled. The gearstick doesnt 'pop' back to center when in neutral. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. The recommended oil for the transmission/rear axle/hydraulic system is SAE 90 wt. It has been certified for up to 400 Nm of engine torque. How can that be.. HP is only torque by RPM so the more high rpm torque you make above 5250rpm you will make more HP.. If your car insurance is due within the next 30 days, please don't forget to give our club sponsors, Chris Knott Insurance, a call. But also you can have it too tight and hurt the bearings with cold use if it is too tight and make too much heat on extended use. The seals in the transmission or driveshaft may become faulty and leak fluid. Siebenbrgische Spezialitten Erzeugnisse aus der Heimat nach original Rezepten. Call today and talk to an expert! responses. The f40 gearbox is known for having problems between 1st and 2nd. The transmission in your 1992 Ferrari F40 is the part of the 1992 Ferrari F40 that directs the power from your engine to the driveshaft which in turn helps to turn the wheels . You would think its a seized linkage but the gearstick moves really smoothly when . Following good preventive maintenance procedures for your transmission will always help your transmission perform better, last longer and require fewer repairs. rough idle, wants to stall out, 25% throttle its kinda ok, but trying to get anything more would cause it to bog down. This is a well-known concern for this generation of Tacoma. Now I find out they've got the same gearbox!!! 24 Nov 2014. This is just the gearset and you need to have some extra parts from Saab to make it all work. These transmissions are in used condition as brand new ones are no longer available. Pinz is right to say you need to go to trading standards, but everything depends on how long you've had the car. Accessories. The design of this transmission successfully combines two multiple-disc clutches and electro-hydraulic gearbox actuators. 2nd gear may also be repaired whilst they're on. Maximum engine torque: 245 lb-ft ( 333 Nm ) Maximum gearbox torque: 295 lb-ft ( 400 Nm ) Gear ratios: MT2. Using a light, look inside and you will see a large gear. m32 gearbox f40, vauxhall f40 gearbox problems, f40 gearbox vectra, Vectra c what gearbox, how to identify m32 or f40 gearbox, m32 or f40 in vectra, which gearbox does my vectravhave, vectra c 1.9 150 gearbox , vauxhall vectra 1.9 cdti gearbox code, identify f40 vs m32 gearbox, how do i know if i have a m32 gearbox, What gearbox is a 1.9 vectra . once car warms up it's quite good. This is my second stick car, and I don't know all that much about how manual transmissions work on the inside ( Like, I get HOW but I'm not familiar with the pieces ) 2011 BMW 1-Series 2dr Coupe. It is a very robust gearbox with TWO output pinion shafts! i hear what you say about the spark blow out , that is the gutt feeling for us but without the donor parts will be hard to prove , F40 parts are becoming ridiculous in price but we may have to bite the bullet and swap out the coils , we have tested the ecu trigger signal and earth from the ecu's for the coils using a breakout box and the seem to be good, think i will revisit the igniton leads althought they look good , the car has only done 6000 miles although that doesnt mean anything with a part breaking down , it just seem odd as if one coil pack or one igniter or a lead or two were going down it surely would feel like a mis fire but this seems almost total loss of power or at least one bank switching off ?? 2011 BMW 1-Series 2dr Coupe. if that's any help. These synchronizers have three friction surfaces, which increase their ability to transfer the flow of torque more smoothly from one gear to another. You could get the Vig ABS sensor mounts and have a local machine shop clearance the upright for the cv joint. It looks like the engine did slip about 3mm from that possison. However, in the event that your transmission does have problems, knowing what some of the more common types of transmission problems are can help you quickly diagnose and repair them. I eventually handed my insignia back & paid more for a 12 month old Astra. From fault diagnosis to a fully-reconditioned Vauxhall gearbox, manual or automatic, we've made it easy: compare quotes and garage reviews, and take your pick! Ferrari Mondial: Buying guide and review (1980-1993) Used Fiat 500 review. I have had absolutly no trouble out of this motor until now. Then Gen 1 M32 Gearbox is the most common gearbox we see for repairs, with the main issue being related to 6th gear bearing as detailed above, A limited number were produced with bearing manufacturer change and guides added in 2010, however, these did not resolve the problems as they still utilise Gen2 larger Top bearings. The vehicle has service history and 83K on the clock (timing belt and service just completed). Parts For Sale - No Gauging Interest Threads. Massey Ferguson tractors have a reputation for reliability and are used in agricultural endeavors worldwide. I'm beginning to think your a car breaker lol .. New boxes for the K's need road testing , I'm putting your name forward GM official gearbox tester , i did mention however it would be prudent to fit roof racks to put the spare boxes on !!!! I'd press on with Vaux, if your not happy. Part of MOTORSPORT NETWORK. f40 gearbox problems Follow us. I also find when coasting up to a junction despite clutch petal flat on floor its reluctant to engage 1st gear. Jan 18, 2013. For a better experience, please enable JavaScript in your browser before proceeding. Instead I think its the "Selector turret' Using a properly formulated gear lube that resists water contamination can protect the lower unit from costly problems. Lubrication of Gearbox. M32 GEARBOX | Guide To Faults & Fixes A guide to the common faults and repairs including uprating the Vauxhall, Alfa Romeo, Fiat M32 gearbox . If it is stuck in second or third gear you can see the shifting Poor transmission fluid quality will usually lead to one of the following signs: The sound of gears grinding when driving or switching gears. 4) Pedal Blocked. A-1867252M2 ransmission T Countershaft 3rd , Gear 3.07 Lbs. - Use Stabil, Seafoam, or another fuel stabilizer in the fuel, especially when the motor will be going un-run for more than two weeks. Myself being the luckiest driver ever lol. Tension between the shift sleeve and the shift rail also prevents the sleeve from vibrating while in gear. The problem occurs at around 4000rpm just as the boost comes in , it feels like you loose total power for about 3 seconds then a small splutter and you get full boost all the way to the limiter, i can produce this fault in any gear. (0 members and 1 guests), By 1590gilbert in forum Vectra C / Signum Car Chat, By matthunter76 in forum Engine & Drivetrain. But then you ask why does the Viggen and 9-5 use a F35 differential but still a rod shifter. One about a week after change on a low mileage viggen jammed Reverse syncro ring it would not come off the gear. }--/\--{, Tab Bolt 2) Bad Cross Shaft. Gearbox out of line with clutch housing. Cracked case or cover. 3. there are two nylon screws that hold the cover: quarter turn loosens them and you can take the cover off by tilting to the back. Pros: $500 shipped for a new zero mile transmission Highest rated GM FWD manual transmission 6th gear drops the cruise RPM at 70 mph by 381 rpm (or 15.6%) when compared to the Getrag - We start with a Fidanza custom 1 piece aluminum single mass flywheel that only weighs 12.5 pounds, the stock steel dual mass flywheel weighs 26 pounds. I drove it for 60 miles today and even my fiancee were suprised i was not swearing about the gearchanges. A tractor stuck in gear is unable to function, so finding and solving the problem as quickly as possible is important. A few months ago I sold my Insignia 2.0 CDTI and during one year they replaced two gearboxes and still wasn't right! 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